Decarbonizing the Pulp & Paper Industry

S. Mostafa Babaei and Prof. Martin K. Patel (Uni Geneva) show how heat integration and HT heat pumps can unlock major efficiency and CO2 reductions

New Research: Decarbonizing the Pulp & Paper Industry

Two new research studies from S. Mostafa Babaei and Prof. Martin K. Patel (University of Geneva) show how heat integration and high-temperature heat pumps (HTHPs) can unlock major efficiency and CO2 reductions in pulp and paper industry:

  • Advanced heat recovery using pinch analysis significantly reduces energy demand and operating costs
  • Techno-economic assessments confirm attractive payback periods, sensitive mainly to energy prices and CAPEX
  • Tailored high-temperature heat pumps can replace a large share of fossil-based process heat
  • CO2 emissions drop substantially, especially with low-carbon electricity
  • Real paper mill case studies prove technical and economic feasibility today

These studies show that combining process integration + innovative heat recovery + HTHPs is a practical pathway toward deep industrial decarbonization of the pulp & paper industry.

Read the full papers here:

  • Optimizing energy use in the pulp and paper industry: Pinch, techno-economic, and sensitivity analyses on an innovative heat recovery system, Journal of Cleaner Production, 2025, https://doi.org/10.1016/j.jclepro.2025.146109This paper combines pinch analysis, techno-economic evaluation, and sensitivity analysis for an innovative heat recovery concept in the pulp and paper industry.
  • Deep decarbonization of the pulp and paper industry: Heat integration and techno-economic analysis combined with tailored heat pumps, Energy, https://doi.org/10.1016/j.energy.2025.138881This work assesses process integration and customized high-temperature heat pumps to reduce fossil fuel use in a real paper mill case study.
Overview of an integrated pulp and paper production site
Overview of the different units and stages of the paper machine
Composite curve and grand composite curve of Model AG (a, b) and Perlen Papier (c, d)